{"id":2926,"date":"2025-02-06T02:43:12","date_gmt":"2025-02-06T02:43:12","guid":{"rendered":"http:\/\/13.115.211.33\/?p=2926"},"modified":"2025-03-05T08:07:46","modified_gmt":"2025-03-05T08:07:46","slug":"stainless-steel-machining-basics-challenges-tips","status":"publish","type":"post","link":"https:\/\/trytaiga.com\/en\/blog\/stainless-steel-machining-basics-challenges-tips\/","title":{"rendered":"Basic Knowledge of Stainless Steel Cutting\uff5cExplaining why it is difficult, materials that are easy to process, and key points."},"content":{"rendered":"<p>If you are considering manufacturing stainless steel products by cutting, you may be asking yourself, \"Is stainless steel difficult to cut? \"What kind of shape can I make?\" What kind of shape can we make?<\/p>\n\n\n\n<p>This article describes the features and benefits of stainless steel cutting and the types of stainless steel used in the process.<\/p>\n\n\n\n<p>We also introduce tips for successful stainless steel cutting process.<\/p>\n\n\n\n<a href=\"https:\/\/trytaiga.com\/en\/\" class=\"cta-btn primary-btn\" data-gtm-id=\"unique-identifier\" style=\"margin-left: 40px;\"margin-top: -20px;>For more information about Taiga, click here.<\/a>\n\n\n\n<p><\/p>\n\n\n\n<div id=\"ez-toc-container\" class=\"ez-toc-v2_0_75 ez-toc-wrap-left counter-flat ez-toc-counter ez-toc-grey ez-toc-container-direction\">\n<div class=\"ez-toc-title-container\">\n<p class=\"ez-toc-title\" style=\"cursor:inherit\">Table of Contents<\/p>\n<span class=\"ez-toc-title-toggle\"><\/span><\/div>\n<nav><ul class='ez-toc-list ez-toc-list-level-1' ><li class='ez-toc-page-1'><a class=\"ez-toc-link ez-toc-heading-1\" href=\"https:\/\/trytaiga.com\/en\/blog\/stainless-steel-machining-basics-challenges-tips\/#%E3%82%B9%E3%83%86%E3%83%B3%E3%83%AC%E3%82%B9%E5%88%87%E5%89%8A%E5%8A%A0%E5%B7%A5%E3%81%AE%E7%89%B9%E5%BE%B4%EF%BD%9C%E5%8A%A0%E5%B7%A5%E3%81%8C%E9%9B%A3%E3%81%97%E3%81%84%E3%81%A3%E3%81%A6%E6%9C%AC%E5%BD%93%EF%BC%9F\" >Features of Stainless Steel Cutting\uff5cIs it true that machining is difficult?<\/a><\/li><li class='ez-toc-page-1'><a class=\"ez-toc-link ez-toc-heading-2\" href=\"https:\/\/trytaiga.com\/en\/blog\/stainless-steel-machining-basics-challenges-tips\/#%E5%88%87%E5%89%8A%E5%8A%A0%E5%B7%A5%E3%81%AB%E3%82%B9%E3%83%86%E3%83%B3%E3%83%AC%E3%82%B9%E3%82%92%E4%BD%BF%E3%81%86%E3%83%A1%E3%83%AA%E3%83%83%E3%83%88\" >Advantages of Using Stainless Steel for Cutting<\/a><\/li><li class='ez-toc-page-1'><a class=\"ez-toc-link ez-toc-heading-3\" href=\"https:\/\/trytaiga.com\/en\/blog\/stainless-steel-machining-basics-challenges-tips\/#%E5%88%87%E5%89%8A%E5%8A%A0%E5%B7%A5%E3%81%AB%E4%BD%BF%E3%82%8F%E3%82%8C%E3%82%8B%E3%82%B9%E3%83%86%E3%83%B3%E3%83%AC%E3%82%B9%E3%81%AE%E7%A8%AE%E9%A1%9E\" >Types of stainless steel used for cutting<\/a><\/li><li class='ez-toc-page-1'><a class=\"ez-toc-link ez-toc-heading-4\" href=\"https:\/\/trytaiga.com\/en\/blog\/stainless-steel-machining-basics-challenges-tips\/#%E3%82%B9%E3%83%86%E3%83%B3%E3%83%AC%E3%82%B9%E5%88%87%E5%89%8A%E5%8A%A0%E5%B7%A5%E3%81%AE%E3%83%9D%E3%82%A4%E3%83%B3%E3%83%88\" >Key Points of Stainless Steel Cutting Process<\/a><\/li><li class='ez-toc-page-1'><a class=\"ez-toc-link ez-toc-heading-5\" href=\"https:\/\/trytaiga.com\/en\/blog\/stainless-steel-machining-basics-challenges-tips\/#%E3%81%BE%E3%81%A8%E3%82%81\" >Summary<\/a><\/li><\/ul><\/nav><\/div>\n<h2 class=\"wp-block-heading\"><span class=\"ez-toc-section\" id=\"%E3%82%B9%E3%83%86%E3%83%B3%E3%83%AC%E3%82%B9%E5%88%87%E5%89%8A%E5%8A%A0%E5%B7%A5%E3%81%AE%E7%89%B9%E5%BE%B4%EF%BD%9C%E5%8A%A0%E5%B7%A5%E3%81%8C%E9%9B%A3%E3%81%97%E3%81%84%E3%81%A3%E3%81%A6%E6%9C%AC%E5%BD%93%EF%BC%9F\"><\/span>Features of Stainless Steel Cutting\uff5cIs it true that machining is difficult?<span class=\"ez-toc-section-end\"><\/span><\/h2>\n\n\n\n<figure class=\"wp-block-image size-large\"><img loading=\"lazy\" decoding=\"async\" width=\"1024\" height=\"538\" src=\"https:\/\/trytaiga.com\/wp-content\/uploads\/2025\/01\/\u5207\u524a\u52a0\u5de5-2-1024x538.png\" alt=\"Machining\" class=\"wp-image-2977\" srcset=\"https:\/\/trytaiga.com\/wp-content\/uploads\/2025\/01\/\u5207\u524a\u52a0\u5de5-2-1024x538.png 1024w, https:\/\/trytaiga.com\/wp-content\/uploads\/2025\/01\/\u5207\u524a\u52a0\u5de5-2-300x158.png 300w, https:\/\/trytaiga.com\/wp-content\/uploads\/2025\/01\/\u5207\u524a\u52a0\u5de5-2-768x403.png 768w, https:\/\/trytaiga.com\/wp-content\/uploads\/2025\/01\/\u5207\u524a\u52a0\u5de5-2.png 1200w\" sizes=\"auto, (max-width: 1024px) 100vw, 1024px\" \/><\/figure>\n\n\n\n<p>Stainless steel is a so-called \"difficult-to-machine material\" that is difficult to cut.<\/p>\n\n\n\n<p>Because stainless steel has low thermal conductivity, heat generated during machining is concentrated on the tool and may damage the tip of the tool.<\/p>\n\n\n\n<p>Another reason stainless steel is difficult to work is that it is more viscous than other metals and is prone to \"work hardening,\" a phenomenon in which hardness increases during machining. When cutting for a long period of time, stainless steel hardens and becomes difficult to cut, and it can also cause tool breakage.<\/p>\n\n\n\n<p>Other drawbacks include the high affinity between the tool and stainless steel, which makes it easy for chips to adhere to the blade.<br>If chipping occurs due to welding, machining accuracy will be reduced.<\/p>\n\n\n\n<p>The machinability index, which quantifies the ease of cutting, differs for each type of stainless steel.<\/p>\n\n\n\n<p>Therefore, it is also important to select an appropriate stainless steel material according to what you want to cut and the application.<\/p>\n\n\n\n<h2 class=\"wp-block-heading\"><span class=\"ez-toc-section\" id=\"%E5%88%87%E5%89%8A%E5%8A%A0%E5%B7%A5%E3%81%AB%E3%82%B9%E3%83%86%E3%83%B3%E3%83%AC%E3%82%B9%E3%82%92%E4%BD%BF%E3%81%86%E3%83%A1%E3%83%AA%E3%83%83%E3%83%88\"><\/span>Advantages of Using Stainless Steel for Cutting<span class=\"ez-toc-section-end\"><\/span><\/h2>\n\n\n\n<p>Although cutting stainless steel is difficult, there are many advantages to using stainless steel as a material.<\/p>\n\n\n\n<p>Below we will look at the advantages of using stainless steel for cutting operations.<\/p>\n\n\n\n<h3 class=\"wp-block-heading\">High corrosion and heat resistance<\/h3>\n\n\n\n<p>Stainless steel is a highly corrosion-resistant material.<br>This makes it a suitable material for products that will be used for a long time.<\/p>\n\n\n\n<p>Stainless steel also has high heat resistance, capable of maintaining high tensile strength up to 500\u00b0C.<\/p>\n\n\n\n<p>There is no risk of loss of strength even when used in high-temperature environments.<\/p>\n\n\n\n<h3 class=\"wp-block-heading\">High strength and low thermal conductivity<\/h3>\n\n\n\n<p>Stainless steel has excellent rigidity and high tensile strength.<\/p>\n\n\n\n<p>Since it is not easily deformed by bending and torsion forces, it can be used for parts in areas where strength is required and as a construction material.<\/p>\n\n\n\n<p>Its low thermal conductivity and low heat transfer make it suitable for components that require heat retention.<\/p>\n\n\n\n<h2 class=\"wp-block-heading\"><span class=\"ez-toc-section\" id=\"%E5%88%87%E5%89%8A%E5%8A%A0%E5%B7%A5%E3%81%AB%E4%BD%BF%E3%82%8F%E3%82%8C%E3%82%8B%E3%82%B9%E3%83%86%E3%83%B3%E3%83%AC%E3%82%B9%E3%81%AE%E7%A8%AE%E9%A1%9E\"><\/span>Types of stainless steel used for cutting<span class=\"ez-toc-section-end\"><\/span><\/h2>\n\n\n\n<p>There are various types of stainless steel, and it is important to select the one that best suits the shape and application to be processed.<\/p>\n\n\n\n<p>This section describes the characteristics of each type of stainless steel used for cutting.<\/p>\n\n\n\n<h3 class=\"wp-block-heading\">Austenitic stainless steel<\/h3>\n\n\n\n<p>Austenitic stainless steels have excellent ductility, toughness, and weldability.<\/p>\n\n\n\n<p>Because heat treatment increases hardness, it is used in a variety of settings, including automotive parts, nuclear power generation, and physical and chemical equipment.<\/p>\n\n\n\n<p>Austenitic stainless steel is classified into the following types.<\/p>\n\n\n\n<ul class=\"wp-block-list\">\n<li>SUS302<\/li>\n\n\n\n<li>SUS303<\/li>\n\n\n\n<li>SUS304<\/li>\n\n\n\n<li>SUS304L<\/li>\n\n\n\n<li>SUS309S<\/li>\n\n\n\n<li>SUS310S<\/li>\n\n\n\n<li>SUS 316<\/li>\n\n\n\n<li>SUS317<\/li>\n\n\n\n<li>SUS321<\/li>\n\n\n\n<li>SUS347<\/li>\n<\/ul>\n\n\n\n<h3 class=\"wp-block-heading\">Martensitic stainless steel<\/h3>\n\n\n\n<p>Martensitic stainless steel is a stainless steel with relatively low chromium content of about 13% and high carbon content.<\/p>\n\n\n\n<p>Due to its high carbon content, it is less corrosion resistant than other types, but has higher hardness and wear resistance.<\/p>\n\n\n\n<p>Since it is hardened by quenching, a wide range of properties can be obtained by selecting the heat treatment conditions.<\/p>\n\n\n\n<p>The following types of martensitic stainless steel are available.<\/p>\n\n\n\n<ul class=\"wp-block-list\">\n<li>SUS403<\/li>\n\n\n\n<li>SUS410<\/li>\n\n\n\n<li>SUS41<\/li>\n\n\n\n<li>SUS420<\/li>\n\n\n\n<li>SUS420F<\/li>\n\n\n\n<li>SUS431<\/li>\n\n\n\n<li>SUS440A,B,B<\/li>\n\n\n\n<li>SUS440F<\/li>\n<\/ul>\n\n\n\n<h3 class=\"wp-block-heading\">Ferritic Stainless Steel<\/h3>\n\n\n\n<p>Ferritic stainless steel is a stainless steel with better formability, corrosion resistance, and weldability than martensitic stainless steel.<\/p>\n\n\n\n<p>Unlike martensitic stainless steel, it is not hardened by heat treatment such as quenching.<\/p>\n\n\n\n<p>In addition, high-purity ferritic stainless steels such as ultra-low carbon and nitrogen SUS444 have enhanced corrosion resistance and are resistant to stress corrosion cracking in chloride environments.<\/p>\n\n\n\n<p>However, there is a disadvantage that prolonged exposure to temperatures above 400\u00b0C causes separation into iron-rich and chromium-rich tissues, which leads to brittleness.<\/p>\n\n\n\n<p>The following types of ferritic stainless steel are available.<\/p>\n\n\n\n<ul class=\"wp-block-list\">\n<li>SUS405<\/li>\n\n\n\n<li>SUS430<\/li>\n\n\n\n<li>SUS430F (free-cutting)<\/li>\n\n\n\n<li>SUH446<\/li>\n<\/ul>\n\n\n\n<h3 class=\"wp-block-heading\">Austenitic-ferritic stainless steel<\/h3>\n\n\n\n<p>Austenitic-ferritic stainless steel is a stainless steel with properties intermediate between austenitic and ferritic.<\/p>\n\n\n\n<p>It has the physical properties of austenite and ferrite, each with its own metallurgical structure and a combination of advantages. The advantages are high strength and corrosion resistance, and resistance to stress corrosion cracking.<\/p>\n\n\n\n<p>The following types of austenitic-ferritic stainless steel are available.<\/p>\n\n\n\n<ul class=\"wp-block-list\">\n<li>SUS329J1<\/li>\n\n\n\n<li>SUS329J3L<\/li>\n\n\n\n<li>SUS329J4L<\/li>\n<\/ul>\n\n\n\n<h3 class=\"wp-block-heading\">Precipitation hardening stainless steel<\/h3>\n\n\n\n<p>Precipitation hardening stainless steel is stainless steel that has undergone precipitation hardening to increase its strength.<\/p>\n\n\n\n<p>However, it is the most expensive of the stainless steels because of the high cost of raw materials and the difficulty of manufacturing.<\/p>\n\n\n\n<p>The following types of precipitation hardening stainless steel are available.<\/p>\n\n\n\n<ul class=\"wp-block-list\">\n<li>SUS630<\/li>\n\n\n\n<li>SUS631<\/li>\n\n\n\n<li>SUS660<\/li>\n<\/ul>\n\n\n\n<h3 class=\"wp-block-heading\">Free-cutting stainless steel<\/h3>\n\n\n\n<p>Free-cutting stainless steel is stainless steel that contains free-cutting components to make it easier to cut.<\/p>\n\n\n\n<p>For example, SUS303, one of the free-cutting stainless steels, boasts a machinability index that is approximately twice as high as that of SUS304 due to the presence of molybdenum (Mo), a free-cutting component.<\/p>\n\n\n\n<p>Although free-cutting stainless steel is easy to cut, the properties of the stainless steel itself may be reduced depending on the free-cutting components contained.<\/p>\n\n\n\n<p>Keep in mind that the free-cutting component makes it rusty and brittle, and the presence of sulfur (S), a harmful impurity, can cause disadvantages such as not being usable under certain environmental conditions.<\/p>\n\n\n\n<p>Besides, composite materials can increase anisotropy and degrade properties.<\/p>\n\n\n\n<h2 class=\"wp-block-heading\"><span class=\"ez-toc-section\" id=\"%E3%82%B9%E3%83%86%E3%83%B3%E3%83%AC%E3%82%B9%E5%88%87%E5%89%8A%E5%8A%A0%E5%B7%A5%E3%81%AE%E3%83%9D%E3%82%A4%E3%83%B3%E3%83%88\"><\/span>Key Points of Stainless Steel Cutting Process<span class=\"ez-toc-section-end\"><\/span><\/h2>\n\n\n\n<p>From here, we will explain the key points of stainless steel cutting process.<\/p>\n\n\n\n<h3 class=\"wp-block-heading\">Use appropriate processing machines and tools<\/h3>\n\n\n\n<figure class=\"wp-block-image size-large\"><img loading=\"lazy\" decoding=\"async\" width=\"1024\" height=\"538\" src=\"https:\/\/trytaiga.com\/wp-content\/uploads\/2025\/01\/\u540d\u79f0\u672a\u8a2d\u5b9a\u306e\u30c7\u30b6\u30a4\u30f3-41-1024x538.jpg\" alt=\"Torsionally strong and sharp blade\" class=\"wp-image-3288\" srcset=\"https:\/\/trytaiga.com\/wp-content\/uploads\/2025\/01\/\u540d\u79f0\u672a\u8a2d\u5b9a\u306e\u30c7\u30b6\u30a4\u30f3-41-1024x538.jpg 1024w, https:\/\/trytaiga.com\/wp-content\/uploads\/2025\/01\/\u540d\u79f0\u672a\u8a2d\u5b9a\u306e\u30c7\u30b6\u30a4\u30f3-41-300x158.jpg 300w, https:\/\/trytaiga.com\/wp-content\/uploads\/2025\/01\/\u540d\u79f0\u672a\u8a2d\u5b9a\u306e\u30c7\u30b6\u30a4\u30f3-41-768x403.jpg 768w, https:\/\/trytaiga.com\/wp-content\/uploads\/2025\/01\/\u540d\u79f0\u672a\u8a2d\u5b9a\u306e\u30c7\u30b6\u30a4\u30f3-41.jpg 1200w\" sizes=\"auto, (max-width: 1024px) 100vw, 1024px\" \/><\/figure>\n\n\n\n<p>For stainless steel cutting, in addition to material selection, it is important to set appropriate tools and conditions during machining.<\/p>\n\n\n\n<p>Cutting stainless steel tends to heat up the tip of the tool and causes severe tool wear.<br>Tools should be made of coated cemented carbide for wear resistance.<\/p>\n\n\n\n<p>The key points for tool selection by cutting method are as follows.<\/p>\n\n\n\n<ul class=\"wp-block-list\">\n<li>Turning: Use larger bites for easier heat dissipation<\/li>\n\n\n\n<li>Milling: Use sharp blades with strong torsion or multiple blades.<\/li>\n\n\n\n<li>Drilling: Select a dual-lead type drill&nbsp;<\/li>\n<\/ul>\n\n\n\n<h3 class=\"wp-block-heading\">Use stainless steel, which is easy to cut.<\/h3>\n\n\n\n<p>Some stainless steels are easy to cut.<\/p>\n\n\n\n<p>For example, ferrite stainless steel has higher machinability than other stainless steels and is less susceptible to work hardening, making it suitable for cutting.<\/p>\n\n\n\n<p>Conversely, austenitic grades, which are more tenacious and prone to work hardening, are not suitable for cutting.<\/p>\n\n\n\n<p>Martensitic materials are hard and difficult to cut as they are, but if they are annealed, machinability similar to ferritic materials can be obtained.<\/p>\n\n\n\n<p>Select stainless steel materials according to the application and shape of the processing.<\/p>\n\n\n\n<h3 class=\"wp-block-heading\">Pay attention to cutting speed and cutting time.<\/h3>\n\n\n\n<p>The faster the cutting speed and the shorter the cutting time, the more efficient the operation.<\/p>\n\n\n\n<p>However, if you try to shorten the cutting time by increasing the cutting speed with stainless steel, there is a high possibility that the tool will be damaged due to heat buildup.<br>Observe proper cutting speed and cutting time.<\/p>\n\n\n\n<h3 class=\"wp-block-heading\">Always use cutting oil (coolant)<\/h3>\n\n\n\n<figure class=\"wp-block-image size-large\"><img loading=\"lazy\" decoding=\"async\" width=\"1024\" height=\"538\" src=\"https:\/\/trytaiga.com\/wp-content\/uploads\/2025\/01\/\u540d\u79f0\u672a\u8a2d\u5b9a\u306e\u30c7\u30b6\u30a4\u30f3-40-1024x538.jpg\" alt=\"cutting oil\" class=\"wp-image-3286\" srcset=\"https:\/\/trytaiga.com\/wp-content\/uploads\/2025\/01\/\u540d\u79f0\u672a\u8a2d\u5b9a\u306e\u30c7\u30b6\u30a4\u30f3-40-1024x538.jpg 1024w, https:\/\/trytaiga.com\/wp-content\/uploads\/2025\/01\/\u540d\u79f0\u672a\u8a2d\u5b9a\u306e\u30c7\u30b6\u30a4\u30f3-40-300x158.jpg 300w, https:\/\/trytaiga.com\/wp-content\/uploads\/2025\/01\/\u540d\u79f0\u672a\u8a2d\u5b9a\u306e\u30c7\u30b6\u30a4\u30f3-40-768x403.jpg 768w, https:\/\/trytaiga.com\/wp-content\/uploads\/2025\/01\/\u540d\u79f0\u672a\u8a2d\u5b9a\u306e\u30c7\u30b6\u30a4\u30f3-40.jpg 1200w\" sizes=\"auto, (max-width: 1024px) 100vw, 1024px\" \/><\/figure>\n\n\n\n<p>When cutting stainless steel, be sure to use cutting oil (coolant) as a lubricant.<\/p>\n\n\n\n<p>Cutting fluid creates an oil film between the material and the tool, reducing metal-to-metal wear.<br>This reduces the heat generated during processing.<\/p>\n\n\n\n<h2 class=\"wp-block-heading\"><span class=\"ez-toc-section\" id=\"%E3%81%BE%E3%81%A8%E3%82%81\"><\/span>Summary<span class=\"ez-toc-section-end\"><\/span><\/h2>\n\n\n\n<p>The difficulty of stainless steel cutting, stainless steel materials, and key points of machining were explained.<\/p>\n\n\n\n<p>Although stainless steel cutting is a challenging process, it can be achieved with appropriate material selection, tooling, and condition settings. To improve machining accuracy and quality, select an appropriate machining contractor with high technical capabilities.<\/p>\n\n\n\n<p>If you are considering manufacturing parts utilizing stainless steel cutting, please contact us.<strong>Taiga.\"<\/strong>Taiga is a free service that allows you to consult with experienced contractors.<\/p>\n\n\n\n<p>We can efficiently proceed with the development of difficult or new parts, small-lot production, prototyping, and mass production while keeping costs low.<\/p>\n\n\n\n<a href=\"https:\/\/trytaiga.com\/en\/\" class=\"cta-btn primary-btn\" data-gtm-id=\"unique-identifier\" style=\"margin-left: 40px;\"margin-top: -20px;>For more information about Taiga, click here.<\/a>","protected":false},"excerpt":{"rendered":"<p>If you are considering manufacturing stainless steel products by cutting, you may be asking yourself, \"Is stainless steel difficult to cut? \"What kind of shape can I make?\" [...].<\/p>","protected":false},"author":1,"featured_media":5028,"comment_status":"open","ping_status":"closed","sticky":false,"template":"","format":"standard","meta":{"_acf_changed":false,"footnotes":""},"categories":[16],"tags":[26],"class_list":["post-2926","post","type-post","status-publish","format-standard","has-post-thumbnail","hentry","category-cutting-processing","tag-26"],"acf":[],"yoast_head":"<!-- This site is optimized with the Yoast SEO plugin v25.5 - 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