{"id":8077,"date":"2025-08-19T01:57:07","date_gmt":"2025-08-19T01:57:07","guid":{"rendered":"https:\/\/trytaiga.com\/?p=8077"},"modified":"2025-09-11T01:59:46","modified_gmt":"2025-09-11T01:59:46","slug":"obsolete-parts-gas-oil-plant","status":"publish","type":"post","link":"https:\/\/trytaiga.com\/en\/blog\/obsolete-parts-gas-oil-plant\/","title":{"rendered":"Challenges and Solutions for Procurement of End-of-Life Parts in Gas and Oil Plants"},"content":{"rendered":"<div id=\"ez-toc-container\" class=\"ez-toc-v2_0_75 ez-toc-wrap-left counter-flat ez-toc-counter ez-toc-grey ez-toc-container-direction\">\n<div class=\"ez-toc-title-container\">\n<p class=\"ez-toc-title\" style=\"cursor:inherit\">Table of Contents<\/p>\n<span class=\"ez-toc-title-toggle\"><\/span><\/div>\n<nav><ul class='ez-toc-list ez-toc-list-level-1' ><li class='ez-toc-page-1'><a class=\"ez-toc-link ez-toc-heading-1\" href=\"https:\/\/trytaiga.com\/en\/blog\/obsolete-parts-gas-oil-plant\/#%E3%82%AC%E3%82%B9%E3%83%BB%E7%9F%B3%E6%B2%B9%E3%83%97%E3%83%A9%E3%83%B3%E3%83%88%E3%81%AB%E8%BF%AB%E3%82%8B%E3%80%8C%E5%BB%83%E7%95%AA%E9%83%A8%E5%93%81%E8%AA%BF%E9%81%94%E3%80%8D%E3%81%AE%E5%A3%81\" >Obsolete Parts Procurement\" Wall Looming for Gas and Oil Plants<\/a><\/li><li class='ez-toc-page-1'><a class=\"ez-toc-link ez-toc-heading-2\" href=\"https:\/\/trytaiga.com\/en\/blog\/obsolete-parts-gas-oil-plant\/#%E5%BB%83%E7%95%AA%E9%83%A8%E5%93%81%E8%AA%BF%E9%81%94%E3%81%AE%E4%B8%BB%E3%81%AA%E8%AA%B2%E9%A1%8C\" >Main issues in procurement of obsolete parts<\/a><\/li><li class='ez-toc-page-1'><a class=\"ez-toc-link ez-toc-heading-3\" href=\"https:\/\/trytaiga.com\/en\/blog\/obsolete-parts-gas-oil-plant\/#%E5%BE%93%E6%9D%A5%E3%81%AE%E8%A7%A3%E6%B1%BA%E7%AD%96%E3%81%A8%E3%81%9D%E3%81%AE%E9%99%90%E7%95%8C\" >Conventional solutions and their limitations<\/a><\/li><li class='ez-toc-page-1'><a class=\"ez-toc-link ez-toc-heading-4\" href=\"https:\/\/trytaiga.com\/en\/blog\/obsolete-parts-gas-oil-plant\/#Taiga%E3%81%8C%E6%8F%90%E4%BE%9B%E3%81%99%E3%82%8B%E5%BB%83%E7%95%AA%E9%83%A8%E5%93%81%E8%AA%BF%E9%81%94%E3%81%AE%E6%96%B0%E3%81%97%E3%81%84%E8%A7%A3%E6%B1%BA%E7%AD%96\" >Taiga offers new solution for procurement of obsolete parts<\/a><\/li><li class='ez-toc-page-1'><a class=\"ez-toc-link ez-toc-heading-5\" href=\"https:\/\/trytaiga.com\/en\/blog\/obsolete-parts-gas-oil-plant\/#Taiga%E3%82%92%E6%B4%BB%E7%94%A8%E3%81%99%E3%82%8B%E3%83%A1%E3%83%AA%E3%83%83%E3%83%88\" >Advantages of using the Taiga<\/a><\/li><li class='ez-toc-page-1'><a class=\"ez-toc-link ez-toc-heading-6\" href=\"https:\/\/trytaiga.com\/en\/blog\/obsolete-parts-gas-oil-plant\/#%E4%BA%8B%E4%BE%8B%E7%B4%B9%E4%BB%8B%EF%BC%9A%E3%83%AD%E3%83%BC%E3%82%BF%E3%83%AA%E3%83%BC%E3%82%B9%E3%82%AF%E3%83%AA%E3%83%A5%E3%83%BC%E9%83%A8%E5%93%81%E3%81%AE%E5%86%8D%E8%A3%BD%E9%80%A0\" >Case Study: Remanufacturing Rotary Screw Parts<\/a><\/li><li class='ez-toc-page-1'><a class=\"ez-toc-link ez-toc-heading-7\" href=\"https:\/\/trytaiga.com\/en\/blog\/obsolete-parts-gas-oil-plant\/#%E3%81%BE%E3%81%A8%E3%82%81\" >Summary<\/a><\/li><\/ul><\/nav><\/div>\n<h2 class=\"wp-block-heading\"><span class=\"ez-toc-section\" id=\"%E3%82%AC%E3%82%B9%E3%83%BB%E7%9F%B3%E6%B2%B9%E3%83%97%E3%83%A9%E3%83%B3%E3%83%88%E3%81%AB%E8%BF%AB%E3%82%8B%E3%80%8C%E5%BB%83%E7%95%AA%E9%83%A8%E5%93%81%E8%AA%BF%E9%81%94%E3%80%8D%E3%81%AE%E5%A3%81\"><\/span>Obsolete Parts Procurement\" Wall Looming for Gas and Oil Plants<span class=\"ez-toc-section-end\"><\/span><\/h2>\n\n\n\n<p>Many gas and oil plants have long-life equipment that can continue to operate for more than 30 years. At the same time, however, manufacturers are discontinuing parts one after another, and the problem of not being able to obtain necessary parts is becoming more serious.<\/p>\n\n\n\n<p>Even a single missing part can lead to equipment stoppages and risk huge cost losses. This article describes this issue of procurement of obsolete parts and its solution.<\/p>\n\n\n\n<a href=\"https:\/\/trytaiga.com\/en\/\" class=\"cta-btn primary-btn\" data-gtm-id=\"unique-identifier\" style=\"margin-left: 40px;\"margin-top: -20px;>For more information about Taiga, click here.<\/a>\n\n\n\n<p><\/p>\n\n\n\n<p><\/p>\n\n\n\n<h2 class=\"wp-block-heading\"><span class=\"ez-toc-section\" id=\"%E5%BB%83%E7%95%AA%E9%83%A8%E5%93%81%E8%AA%BF%E9%81%94%E3%81%AE%E4%B8%BB%E3%81%AA%E8%AA%B2%E9%A1%8C\"><\/span><strong>Main issues in procurement of obsolete parts<\/strong><span class=\"ez-toc-section-end\"><\/span><\/h2>\n\n\n\n<p><strong>1. difficult to obtain due to manufacturer's discontinuation<\/strong><br>Plant equipment is used for decades, but manufacturers often stop manufacturing parts after a few years, and replacements may not exist.<\/p>\n\n\n\n<p><strong>2. special specifications that cannot be used with commercially available alternatives<\/strong><br>There are few commercially available products that meet the unique requirements of gas and oil plants, such as pressure and heat resistance and special dimensions.<\/p>\n\n\n\n<p><strong>3. risks of overseas procurement<\/strong><br>Attempts to import from overseas can result in delivery times of several months and the risk of nonconformance due to differences in standards.<\/p>\n\n\n\n<p><strong>4. losses due to equipment shutdowns<\/strong><br>If operations are halted because necessary parts are not available, the entire plant's production will be affected and losses will be enormous.<\/p>\n\n\n\n<p><\/p>\n\n\n\n<p><\/p>\n\n\n\n<h2 class=\"wp-block-heading\"><span class=\"ez-toc-section\" id=\"%E5%BE%93%E6%9D%A5%E3%81%AE%E8%A7%A3%E6%B1%BA%E7%AD%96%E3%81%A8%E3%81%9D%E3%81%AE%E9%99%90%E7%95%8C\"><\/span><strong>Conventional solutions and their limitations<\/strong><span class=\"ez-toc-section-end\"><\/span><\/h2>\n\n\n\n<p>So far, the following measures have been taken<\/p>\n\n\n\n<p><br>Search the used market and warehouse inventory<br>Special order requests to manufacturers<br>In-house fabrication for alternative production<\/p>\n\n\n\n<p>However, in many cases, fundamental solutions have not been reached because the required quantities are not available, the production line itself has disappeared, or there is a lack of processing equipment or human resources.<\/p>\n\n\n\n<p><\/p>\n\n\n\n<p><\/p>\n\n\n\n<h2 class=\"wp-block-heading\"><span class=\"ez-toc-section\" id=\"Taiga%E3%81%8C%E6%8F%90%E4%BE%9B%E3%81%99%E3%82%8B%E5%BB%83%E7%95%AA%E9%83%A8%E5%93%81%E8%AA%BF%E9%81%94%E3%81%AE%E6%96%B0%E3%81%97%E3%81%84%E8%A7%A3%E6%B1%BA%E7%AD%96\"><\/span><strong>Taiga offers new solution for procurement of obsolete parts<\/strong><span class=\"ez-toc-section-end\"><\/span><\/h2>\n\n\n\n<p><a href=\"https:\/\/trytaiga.com\/en\/\">Taiga<\/a>is a digital platform built to solve the procurement challenges of the manufacturing industry. For gas and oil plants, it solves end-of-life parts issues through the following approaches<\/p>\n\n\n\n<figure class=\"wp-block-image size-full\"><img loading=\"lazy\" decoding=\"async\" width=\"940\" height=\"670\" src=\"https:\/\/trytaiga.com\/wp-content\/uploads\/2025\/08\/plant-taiga.png\" alt=\"\" class=\"wp-image-8079\" srcset=\"https:\/\/trytaiga.com\/wp-content\/uploads\/2025\/08\/plant-taiga.png 940w, https:\/\/trytaiga.com\/wp-content\/uploads\/2025\/08\/plant-taiga-300x214.png 300w, https:\/\/trytaiga.com\/wp-content\/uploads\/2025\/08\/plant-taiga-768x547.png 768w, https:\/\/trytaiga.com\/wp-content\/uploads\/2025\/08\/plant-taiga-18x12.png 18w\" sizes=\"auto, (max-width: 940px) 100vw, 940px\" \/><\/figure>\n\n\n\n<h3 class=\"wp-block-heading\">1. reverse design (reverse engineering)<\/h3>\n\n\n\n<p>3D scanning of existing parts and reconstruction of design data. We can manufacture parts for which drawings do not exist or parts that are more than a decade old.<\/p>\n\n\n\n<h3 class=\"wp-block-heading\">2. extensive manufacturing network<\/h3>\n\n\n\n<p>We cover a wide variety of manufacturing methods, from metal fabrication, casting, precision machining, and 3D printing. We re-create parts using the most appropriate methods.<\/p>\n\n\n\n<h3 class=\"wp-block-heading\">3. Expert Suggestions for Improvement<\/h3>\n\n\n\n<p>Taiga features more than just \"rebuilding\" obsolete parts.<br>By reviewing manufacturing methods from an expert's perspective,<\/p>\n\n\n\n<p><br>Reduction of procurement time<br>Cost Reduction<br>This could have the potential to produce additional positive effects, such as extending the life of components.<\/p>\n\n\n\n<h3 class=\"wp-block-heading\">4. short delivery times and small lot sizes<\/h3>\n\n\n\n<p>We can respond to requests for \"just one item\" or \"in a hurry. We support quick procurement without interrupting plant operations.<\/p>\n\n\n\n<h3 class=\"wp-block-heading\">5. quality assurance and reliability<\/h3>\n\n\n\n<p>We have established a quality control system compliant with ISO standards and supply parts that can be used with confidence.<\/p>\n\n\n\n<p><\/p>\n\n\n\n<p><\/p>\n\n\n\n<h2 class=\"wp-block-heading\"><span class=\"ez-toc-section\" id=\"Taiga%E3%82%92%E6%B4%BB%E7%94%A8%E3%81%99%E3%82%8B%E3%83%A1%E3%83%AA%E3%83%83%E3%83%88\"><\/span><strong><strong>Advantages of using the Taiga<\/strong><\/strong><span class=\"ez-toc-section-end\"><\/span><\/h2>\n\n\n\n<ul class=\"wp-block-list\">\n<li>Significantly reduces the risk of equipment outages<\/li>\n\n\n\n<li>Shorter delivery time and cost optimization than overseas procurement<\/li>\n\n\n\n<li>Extends component life and enables long-term operation of the entire facility<\/li>\n\n\n\n<li>Database of manufactured parts enables continuous procurement system to be established.<\/li>\n<\/ul>\n\n\n\n<a href=\"https:\/\/trytaiga.com\/en\/\" class=\"cta-btn primary-btn\" data-gtm-id=\"unique-identifier\" style=\"margin-left: 40px;\"margin-top: -20px;>For more information about Taiga, click here.<\/a>\n\n\n\n<p><\/p>\n\n\n\n<h2 class=\"wp-block-heading\"><span class=\"ez-toc-section\" id=\"%E4%BA%8B%E4%BE%8B%E7%B4%B9%E4%BB%8B%EF%BC%9A%E3%83%AD%E3%83%BC%E3%82%BF%E3%83%AA%E3%83%BC%E3%82%B9%E3%82%AF%E3%83%AA%E3%83%A5%E3%83%BC%E9%83%A8%E5%93%81%E3%81%AE%E5%86%8D%E8%A3%BD%E9%80%A0\"><\/span><strong>Case Study: Remanufacturing Rotary Screw Parts<\/strong><span class=\"ez-toc-section-end\"><\/span><\/h2>\n\n\n\n<figure class=\"wp-block-image size-full\"><img loading=\"lazy\" decoding=\"async\" width=\"940\" height=\"670\" src=\"https:\/\/trytaiga.com\/wp-content\/uploads\/2025\/08\/plan-case.png\" alt=\"\" class=\"wp-image-8080\" srcset=\"https:\/\/trytaiga.com\/wp-content\/uploads\/2025\/08\/plan-case.png 940w, https:\/\/trytaiga.com\/wp-content\/uploads\/2025\/08\/plan-case-300x214.png 300w, https:\/\/trytaiga.com\/wp-content\/uploads\/2025\/08\/plan-case-768x547.png 768w, https:\/\/trytaiga.com\/wp-content\/uploads\/2025\/08\/plan-case-18x12.png 18w\" sizes=\"auto, (max-width: 940px) 100vw, 940px\" \/><\/figure>\n\n\n\n<p><\/p>\n\n\n\n<p><strong>Item\uff1aRotary screw<\/strong><br>Dimensions: \u00f8 50 mm, 75 x 75 x 230 mm Weight: 2.55 kg&nbsp;<br>Material: SUS316L coated on SUS304 round bar<br>Formation time: 7 hours 23 minutes<\/p>\n\n\n\n<p><strong>Conventional manufacturing: Cutting<\/strong><br>Since they were manufactured by cutting them from thicker rods, procurement time was required and there was a large amount of wasted material due to cutting.<br>\u2193arrow (mark or symbol)<br><strong>Changed manufacturing method to metal 3D printer<\/strong><br>The manufacturing time could be significantly reduced because the product could be directly modeled on a round bar. In addition, 3D printing has made it possible to manufacture with only the necessary amount of material.<\/p>\n\n\n\n<p><\/p>\n\n\n\n<p><\/p>\n\n\n\n<h2 class=\"wp-block-heading\"><span class=\"ez-toc-section\" id=\"%E3%81%BE%E3%81%A8%E3%82%81\"><\/span>Summary<span class=\"ez-toc-section-end\"><\/span><\/h2>\n\n\n\n<p>The \"out-of-date parts procurement issue\" in gas and oil plants is an unavoidable challenge.<br>Now that conventional methods alone have their limitations, Taiga can eliminate the risk of missing products and support stable plant operations.<\/p>\n\n\n\n<a href=\"https:\/\/trytaiga.com\/en\/\" class=\"cta-btn primary-btn\" data-gtm-id=\"unique-identifier\" style=\"margin-left: 40px;\"margin-top: -20px;>For more information about Taiga, click here.<\/a>\n\n\n\n<p><\/p>","protected":false},"excerpt":{"rendered":"<p>The \"Obsolete Parts Procurement\" Wall Looming for Gas and Oil Plants Gas and oil plants have long-life equipment that will continue to operate for more than 30 years [...].<\/p>","protected":false},"author":3,"featured_media":8078,"comment_status":"open","ping_status":"closed","sticky":false,"template":"","format":"standard","meta":{"_acf_changed":false,"footnotes":""},"categories":[1,50],"tags":[49],"class_list":["post-8077","post","type-post","status-publish","format-standard","has-post-thumbnail","hentry","category-1","category-taiga","tag-industry-applications"],"acf":[],"yoast_head":"<!-- This site is optimized with the Yoast SEO plugin v25.5 - 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