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Services Offered by Taiga

Custom Injection Molding Services with Taiga | Wide Range of Plastic Materials Supported

We support a wide range of materials, from standard plastics to super engineering plastics. Using advanced molding technologies, we are capable of mass-producing various products, from large components to precision parts, with high accuracy.

What is Injection Molding?

Injection molding is a manufacturing process where materials, such as plastic, are melted and injected into a mold, then cooled and solidified to create products in the desired shape. It excels in mass production and offers the advantage of producing complex shapes with high dimensional accuracy. This process is a critical technology used in the manufacturing of various products we encounter daily, including plastic parts, toys, household appliances, medical devices, and aerospace components.

One-stop support for all injection molding processes

The system handles the entire injection molding process, from design to material preparation, injection, cooling, mold opening, and finishing. In addition, finished parts and product data are stored on the Taiga and can be re-purchased with a single click.

Cutting-Edge Technology and Extensive Experience

We consistently support high-precision and high-quality manufacturing processes by utilizing the latest equipment and the expertise of our engineers cultivated over many years.

Unique Services for More Efficient Manufacturing

At Taiga, we offer a variety of services designed to achieve more efficient manufacturing.
First, we provide a "collaboration feature" that allows all project stakeholders to view and approve drawings and contracts in real-time.
Additionally, our platform enables easy communication through chat, and consolidates various files—such as 2D and 3D drawings, quotes, and project-related documents—into one central location.
These services help meet the diverse needs of our customers, streamline information sharing, and improve efficiency by reducing inspection time, returns, and rework.

Compatible with manufacturing methods other than injection molding

In addition to injection molding, we also support various manufacturing methods such as sheet metal processing, 3D printing, cutting, and CFRP processing. We propose multiple manufacturing methods best suited for your products, eliminating the need to search for subcontractors. We realize quick quotations and smooth parts manufacturing.

Advantages of Injection Molding

High-Speed Mass Production

Due to the short cycle time, large quantities of products can be manufactured in a short period.

Capability for Complex Shapes

With the right mold design, it is possible to produce products with highly complex shapes.

Wide Range of Material Compatibility

Various types of materials can be used, including thermoplastic resins, metals, and rubber.

Smooth and Beautiful Finish

The surface has a smooth and aesthetically pleasing finish, reducing the need for post-processing.

Please feel free to contact us with any questions or concerns about injection molding.

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Types of injection molding that can be handled by the Taiga

Insert Molding

Insert molding is a processing technique in which a metal or other material component (insert) is set in a mold and resin is injection molded over it. This allows different materials to be integrated, thus improving strength and durability while reducing assembly processes. This technology is widely used in fields that require high durability and complex structures, such as automotive parts, electronic devices, and medical equipment.

Multi-material molding

Multi-material molding is a technology that combines different types of resins into a single unit, also known as two-color or multi-color molding. By combining materials with different properties, products that combine strength, flexibility, and design can be realized. It is used for soft materials for grips and plastic products with multiple functions, and is employed in a wide range of fields such as home appliances, medical equipment, and automotive parts.

Applications of Injection Molding

Injection Molding Process

  1. 1

    Design and Drawing Editing

    First, determine what product or part you want to create and create the design blueprint. Drawings can be created and edited on Taiga. You can use the pen, highlight, typing, and chat functions to collaboratively edit 2D drawings in real time, making corrections or clarifications as needed.

  2. 2

    Material Loading

    Materials are loaded into the hopper. A wide range of materials, including thermoplastic resins such as ABS, polyethylene, and polypropylene, are used. Additives like colorants and reinforcing agents may be mixed as necessary.

  3. 3

    Material Melting

    Pellets fed from the hopper are heated in the cylinder of the injection molding machine and melted by the screw.

  4. 4

    Injection

    The melted plastic is injected into the mold cavity by the screw. The injection pressure and speed are adjusted according to the product's shape, size, and resin characteristics.

  5. 5

    Cooling

    The plastic cools and solidifies inside the mold. The cooling time varies depending on the product's thickness and the type of resin used.

  6. 6

    Mold Opening

    Once the plastic has solidified, the mold opens, and the molded product is ejected.

  7. 7

    Finishing

    Finishing processes, such as cutting the gate, deburring, and painting, are performed as needed.

  8. 8

    Inspection and Completion

    The completed product is inspected for dimensions, shape, appearance, and strength to ensure it meets quality standards. After these processes, the injection-molded product is finished.

  9. 9

    One-Click Reprocessing (Re-purchase)

    Developed parts and products are stored on Taiga, making it easy to reprocess (or re-purchase) the same items when needed.

       
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Create an Account for Free

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Upload Data

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Receive Expert Advice

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Start Production

Frequently Asked Questions

1 How much does the injection molding service cost? +
The cost of injection molding services ranges from a few thousand yen to several hundred thousand yen and varies depending on a variety of factors, including material, quantity, complexity, and accuracy. To find out the specific cost, you will need to request an estimate based on drawings and specifications. We will be happy to provide you with a free estimate for your specific needs.
2 What is the difference between injection molding and extrusion molding? +
Injection molding and extrusion molding are both methods of melting and molding plastic, but differ in terms of product shape and manufacturing process. In injection molding, melted plastic is injected into a mold to produce products with complex shapes. Extrusion molding, on the other hand, extrudes melted plastic into a certain shape to produce a continuous product such as a pipe or plate. Injection molding has a higher initial cost due to the use of molds and is suited for products with complex shapes. Extrusion molding, on the other hand, requires no molds, has lower initial costs, and is suitable for products with simple shapes. Thus, injection molding and extrusion molding each have their own advantages and disadvantages.
3 What materials are supported by your injection molding services? +
Taiga's injection molding services cover a wide range of materials, including commodity resins, plastics, super engineering plastics, and rubber.
4 How soon can you give me an estimate? +
Estimates are calculated based on the drawings and specifications you provide. Depending on the details, we can provide you with a quote within the same day or within a few business days. Please contact us first so that we can confirm the details.
5 What is the delivery time? +
Delivery time depends on the processing contents, quantity, and materials used. Please contact us first so that we can provide you with a specific delivery date based on the data you provide.

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Please contact us about manufacturing other than injection molding

Taiga supports all manufacturing methods other than injection molding.
Our experienced engineers equipped with state-of-the-art technology will propose the best manufacturing method to meet your requirements.