Case Studies
We contribute to the durability and precision of production equipment and machine parts. With advanced machining technology that resists wear and high loads, we offer quick turnaround for both prototypes and mass production.
Specializing in the manufacture of parts for industrial equipment, our service offers manufacturing solutions that are not bound by conventional frameworks by proposing a combination of various processing technologies such as 3D printing and microfabrication. We can handle everything from the prototype stage to small-lot production, and our ISO 9001-certified system delivers reliable quality.
We can manufacture parts used for factory robots, etc.
We are capable of manufacturing parts for machining centers, lathes, and other processing machines.
3D printing can be used to create parts for special equipment used in the industrial industry.
Precision gears and reduction gear components
Hydraulic and pneumatic components
Frame and chassis parts that form the framework of machine tools and conveyor systems
Large-scale production lines are not required. We specialize in flexible small-lot production.
It is compatible with multiple materials such as metals and CFRP, and enables precise and complex shapes.
We help speed up product development by quickly producing prototypes and trial products.
In addition to ISO 9001 certification, the product meets manufacturing standards that demand high reliability.
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CFRP processing is utilized in the manufacture of parts that are both lightweight and strong in industrial equipment. CFRP is especially used for industrial robot arms, frames of conveyor systems, and structures of inspection equipment, etc., and can reduce the overall weight of equipment while maintaining rigidity. Lighter industrial equipment saves energy and operates faster, contributing to higher productivity.
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Metal 3D printing technology is used to manufacture a wide variety of jigs and structural parts in the industrial equipment field, and is particularly noteworthy for complex cooling structures and piping parts using integrated molding. It can integrate parts that would have been divided into multiple parts by conventional methods, contributing to a reduction in assembly man-hours and leakage risk. The high degree of design freedom enables performance optimization, weight reduction, and shorter delivery times, increasing the flexibility of the manufacturing site.
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Resin 3D printing is utilized for functional parts such as control panel covers, operation jigs, ducts and cable holders. Pre-manufacturing mock-ups and verification prototypes can be created in a short period of time, and design changes can be immediately accommodated. Lightweight and heat-resistant resins can be used in mounting environments, accelerating development speed and reducing costs.
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Sheet metal processing is widely used in the industrial equipment field to manufacture machine frames, housings, covers, and operation panels. Typical examples are industrial robot mounts, equipment exterior covers, and control panel housings, which require durability and rigidity. Metal sheets, mainly aluminum, iron, and stainless steel, are processed through cutting, bending, welding, and assembly processes to produce high-precision, high-strength parts.
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Cutting is an indispensable machining process for manufacturing high-precision parts used in industrial equipment. It is mainly used to manufacture bearing parts, precision gears, shafts, and jigs for machine tools and industrial robots. It is applicable to a wide variety of materials, including aluminum, stainless steel, titanium, and copper alloys, and can achieve machining with micron-level precision using lathes, milling machines, machining centers, and other equipment. High-precision finishing by cutting is especially essential for parts that require wear resistance and high strength.
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Injection molding technology is used to manufacture many plastic parts in industrial equipment. Typical examples include covers for operation panels, connectors and wiring ducts for cable protection, and gear and bearing holding parts inside machinery. The use of engineering plastics with excellent heat resistance, chemical resistance, and flame resistance makes it possible to manufacture parts that can perform stably even in harsh environments. In addition, even parts with complex shapes can be integrally molded, leading to reduced assembly man-hours and weight reduction. It is also suitable for mass production, enabling cost reduction and stable supply.
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Cold working is a processing method that causes plastic deformation of materials below their recrystallization temperature and can be utilized in the manufacture of parts for industrial equipment. It is used in the manufacture of automotive engine parts, gears, bolts, nuts, connectors for electronic devices, micro gears, other precision parts, bearings, gears, and shafts for industrial machinery, and many other parts. Cold working is important in the field of industrial equipment parts manufacturing, where weight reduction and improved durability are required, because work hardening increases the strength of the material. At the same time, it offers various advantages, such as precise dimensional accuracy, making it suitable for manufacturing parts with complex shapes, and smooth surfaces, contributing to improved fatigue strength and corrosion resistance. Furthermore, cold working is a processing method suitable for mass production, enabling efficient manufacturing of industrial equipment parts.
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We offer a diverse range of technologies, including
Aluminum alloys are widely used materials in the manufacture of parts for industrial equipment. Lightweight yet strong enough and easy to work with, aluminum alloys are used in a wide variety of parts such as frames, housings, panels, and brackets. Adopting aluminum for conveyor systems and industrial robots can reduce the load on moving parts by reducing the overall weight of the equipment, saving energy and speeding up operations. It also has excellent corrosion resistance, enabling stable performance in outdoor equipment and humid environments.
Stainless steel is a material with excellent corrosion resistance and durability, and is widely used in the manufacture of parts for industrial equipment. It is particularly suited to environments where moisture and chemicals are handled, and is used in machinery that handles food products and chemical plant equipment. Its high heat resistance also makes it ideal for parts used in high-temperature environments. Because of its strength and rigidity, it is often used in highly important parts such as machine frames, covers, tanks, and pipes, making it an indispensable material for long-term, stable operation.
Engineering plastics are high-performance resins with high heat resistance, abrasion resistance, and chemical resistance, and are widely used in the manufacture of parts for industrial equipment. Typical applications include gears, bearings, sliders, connectors, and covers, where excellent sliding properties and electrical insulation properties are required along with weight reduction. It is also suitable for manufacturing parts with complex shapes and custom parts because it is easier to process than metal and offers greater design flexibility. Its excellent corrosion resistance and long-term stable use are also reasons why it is used in a wide variety of parts.
In addition to this, we can handle all kinds of materials.
Successful manufacturing of parts for industrial equipment requires advanced machining technologies. In particular, industrial robots and automated machinery require parts such as shafts, gears, and bearings that require micron-level precision, requiring advanced cutting, grinding, and electrical discharge machining techniques. Controlling quality down to the smallest detail, such as surface smoothness, roundness, and parallelism, not to mention dimensional and shape accuracy, leads to improved operational accuracy and durability of the entire equipment.
A quality control and inspection system is also essential to the successful manufacturing of parts for industrial equipment. Conducting dimensional and visual inspections at each manufacturing process for early detection of defective products and identification of their causes will lead to the manufacture of high-quality parts. Specifically, CMMs, image inspection equipment, and surface roughness measuring instruments must be used to meet strict tolerances and quality standards. Ensuring traceability and recording material lot control and processing history will also help stabilize quality and prevent recurrence.
Selecting the right material for the application is also essential in the manufacture of parts for industrial equipment. For example, if high strength and light weight are required, aluminum alloys and CFRP should be selected. If corrosion resistance and heat resistance are required, stainless steel and titanium alloys should be selected. Selecting materials that meet the operating environment and functional requirements will improve the reliability and service life of the equipment, stabilize the production system, and improve cost performance.
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